Today’s RexCon, Inc can trace its roots back to the agricultural industry. The company, Chain Belt Company, was first incorporated in Milwaukee, Wisconsin on February 20, 1892 by C.W. LeValley. LeValley wanted to manufacture a chain belt that would replace the leather belting then used to drive agricultural equipment.
Chain Belt Company – Milwaukee, WI 1930
After proving that chain belts worked well on farm machinery, the concept was applied to conveyor equipment and construction machinery. During the 1890s, the company manufactured chain-driven material handling conveyors and bucket elevators for Milwaukee breweries such as the Joseph Schlitz Brewing Company – once the largest producer of beer in the United States.
By 1894, the company started developing international markets, exporting chain to Europe and opening a sales office in England. Around 1909, the automobile demanded a change from dirt to paved roads and highways. To capitalize on this trend, LeValley designed a chain-driven concrete mixer called REX (Latin for ‘King’), a widely recognized trademark which continues to stand for reliability and quality construction. The earliest Rex Mixers were made in a number of sizes from 4-S (four sacks of cement) on up to 28-S. They were powered by a 3 HP gasoline engine. Put in perspective, today RexCon makes concrete tilt mixers in the sizes of 5, 10, 12, or 14 yards, powered by either 60, 100, or 125 HP drives.
The Original ‘REX’ Mixer
The 7S REX Mixer
The Interior of Chain Belt Company – Milwaukee, WI 1935
In 1919 Chain Belt Company held its annual sales convention unveiling the first paving mixer – the 1919 Model of the Rex 14-E. At the time, every single part of the Rex mixer except for the engine was made in the company’s own factories, as they owned and operated their own malleable and grey iron, steel foundry, machine and structural shops.
Sales Convention – Milwaukee, WI 1919
Chain Belt prospered through the 1920’s and in 1928, made its first public stock offering. At about that same time three new Chain Belt products were announced in the first 1933 issue of Industrial Equipment News, and the company acquired Stearns Conveyor, which added a line of belt-based idlers and conveyors. In 1939, Chain Belt acquired the Baldwin-Duckworth Chain Corporation enlarging the company by 40% and expanding it into the roller chain business.
During WWII, much of Chain Belt’s efforts shifted toward defense – as was the case with most industrial giants. In 1941 it won the combined Army and Navy Award for Excellence in War Production.
Throughout the 1950’s, Chain Belt expanded manufacturing first to Canada, and later to Europe and South America.
Throughout the 1960s, Chain Belt Company wanted to identify itself with the REX trademark, and changed their name to Rex Chainbelt Inc. It was during this period that they developed the “Model S”, their flagship portable concrete paving plant. The first one ever manufactured is still producing concrete to this day, over 50 years later, underscoring the durability and quality design. This proven industry reputation for quality persists to today and guides product engineering and manufacturing.
Vintage Model S Plant – Circa 1965
Continuing their string of acquisitions, the company purchased Matthew Conveyor Company and, for the first time, Rex Chainbelt’s sales exceeded $100 million.
Sales grew through the 1970s, and by then the company was a powerhouse in construction equipment and had distributors in all the principal cities of the world. During that period, Rex Chainbelt bought the Nordberg Manufacturing Company and expanded operations in Germany. They invested heavily in the Power Transmission Division and sold its Construction Machinery Division (Concrete Batch Plants, Central Mixers, Truck Mixers, and various other construction equipment) to an employee-owned company, Rexworks, Inc. Around 1992, Rexworks divested the concrete paving and concrete batching product line to ‘RexCon: A Division of Rose Industries,’ while the Truck Mixer product line was separated and sold-off to a different company.
In 2003, John ‘Jake’ Jacob and Mike Redmond, RexCon’s Illinois-based distributors at Illinois Aggregate, decided to buy the RexCon product line from Rose Industries and founded RexCon, LLC. They began using the simple ‘RexCon’ label that is widely known today. After founding RexCon, LLC, sales, production, and employment increased significantly.
Much of the increased production was due to strong demand for the company’s products. It has also focused on stocking equipment and sub-assemblies to have favorable lead times.
Not only did RexCon, LLC re-design and update the RexCon product line, but it also modernized the Mobile 5 plant (last manufactured in the 1980s) as well as unveiled the brand new, self-erecting, Mobile 12 SE in 2007. A redesigned craneless self-erecting tilt mixer further enhances the marketability of the Mobile 12 SE. Since RexCon, LLC’s founding there have been over 100 changes to the Model S plant’s standard design to improve the plant’s efficiency.
In 2009, reflecting its commitment to the concrete industry, RexCon, LLC completed construction on a brand new 130,000 square foot all-concrete facility in Burlington, WI. For the first time in history the RexCon product line was not headquartered in Milwaukee, WI.
In September 2017, owners Jake Jacob and Mike Redmond made the decision to join the Astec Industries family of companies. RexCon, Inc. was formed, which continues making the RexCon product line to this day.
2841 Whiting Road
Burlington, WI 53105